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Garlic & Zest

Gourmet Cooking at Home!

Wood Smoked Beer Can Chicken with Chipotle BBQ Rub

whole chicken on a beer can stand after cooking and smoking.
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This post has been updated for recipe, photography and content since its first publication in 2015. It also contains affiliate links. 

 Chicken and beer are a natural pairing, right? So what could be better than a real, wood smoked beer can chicken? Not much… except maybe a cold brew to go along with it. This easy BBQ beer can chicken recipe is one that our clan goes back to again and again because it’s easy to make, impressive to serve (everyone gets a chuckle from the beer can chicken stand).  But it’s the juicy, tender, lightly-smoked flavor that keeps ’em coming back. With only 3 ingredients and your choice of wood chips, you can have this satisfying bird on your table in no time.

 

sprinkling a whole chicken with chipotle BBQ rub.

Ingredients for smoked beer can chicken

  • Whole Chicken (3 1/2 to 4 pounds)
  • Chipotle Seasoning & Dry Rub
  • 12-ounce Beer (not the skinny cans)

Tips on choosing the best chicken:

  1. When you’re buying the poultry, make sure you look at the size and weight of it. A larger, 5 pound chicken is too big to rest on a 12 ounce can and will likely tip over. Try to stick with a smaller 3  1/2 to 4 pounder. That’s not to say you can’t do it with a larger bird, however, if you do, you’d need to use a 16-ounce Tall Boy to steady the BBQ beer can chicken.
  2. I recommend using an organic chicken for this recipe. Many conventional chickens are “plumped” with excess water or brine and when sitting upright for cooking, it’ll just run out of the chicken anyway. (No need to pay for that). At least with organic, you’re getting pure, unadulterated chicken (and beer) flavor.

 

tucking wings behind the chicken and rubbing in the chipotle seasoning.

Season the BBQ beer can chicken with your favorite BBQ seasoning. I recommend my all purpose smoky chipotle seasoning. It’s quick and easy to make and it’s good on chicken, pork and beef and you’ll have enough extra (after this wood smoked beer can chicken) for at least one or two more recipes. 

How to season and prep the chicken

  1. Use paper towels to dry the inside and outside of the bird completely.
  2. Place the chicken on a rimmed baking sheet and liberally sprinkle with the BBQ rub inside and out.
  3. Use your fingers to rub it into the skin and flesh, so that the poultry is well coated. 
  4. Tuck the wing tips back behind the chicken, so they don’t crisp and dry out on the smoker.

 

adding beer to the wood chips and bbq seasoning to the beer, which will be the beer can chicken stand.

Flavor is the name of the game for our BBQ beer can chicken and with so few ingredients, its important to maximize where we can. Therefore, when soaking the wood chips, immerse them in a mixture of water and beer to amplify flavors a the wood chips smoke.  Further, we like to add a little BBQ seasoning rub to the other half of the beer, so that as the chicken smokes on the outside, the beer and dry rub cook the interior of the bird with a smoky, spicy steam bath.  Mmmm. Doesn’t that sound good?

Best wood chips to use?

I don’t know that there’s a “best” type of wood to use here.  I recommend sweet woods like hickory, apple, cherry or pecan. I think Mesquite is a little to sharp and pronounced, at least for my tastes. But if you like it… go for it.

Let’s talk beer

You can use whatever type of lager or pilsner you’d like for the beer can chicken and, realistically, you only need one can of beer. However, most men I know would consider it a personal affront to use half the brew for wood chips and the other for standing up the beer can chicken — without even getting a sip for themselves. So, let’s be generous and say that this recipe calls for two cans of beer — one for the chicken and one for the grillmaster. There. Happy now? Just be sure you’ve got the right size beer can to stand the chicken on (and not one of those tall, skinny 12-ouncers).

 

Inserting the beer can into the butt end of the chicken to make a stand.

Assembling beer can chicken stand

  1. Carefully tip the beer can about 45° (or less) so that the beer and bbq seasoning don’t spill out of it. 
  2. Insert the can into the butt end of the chicken and stand it upright on the pan. Now it’s ready for the smoker or grill. 
  3. Carefully, carry the tray, with one hand holding the chicken upright so it doesn’t tip, out to the grill. 
  4. I recommend using a grill mitt or Pit Mitt {affiliate link} to arrange the chicken and beer can on the grill so that the can is the stand and the chicken legs rest on the grill grates to help prop up the bird.

 

BBQ beer can chicken on the grill and checking the temperature after 45 minutes.

 How long do you smoke the beer can chicken?

A  three and a half to four pound chicken will take about one hour to one hour and fifteen minutes to cook, though there’s really only one way to be sure. Use a good instant read thermometer.

I recommend the {affiliate link} Thermapen Mk4 by Thermoworks. It’s the Cadillac of instant reads. I used to go through a new thermometer every 6 months — they never last. I’ve had this one for 4 years without a hitch! Get one for yourself and thank me later. 

Start checking the temperature at about the 45 minute point to gauge how much longer the chicken needs to cook. A safe temperature is 165° for both white and dark meat. I usually pull it off the grill at 160° because the temperature continues to increase, even after its removed from the heat, a phenomenon known as residual or carryover cooking.

smoked beer can chicken resting upright on it's beer can stand on a cutting board

Let the chicken rest

After the meat is cooked, use your grill mitt to transfer the steaming hot bird to a cutting board sitting upright on the beer can and let it rest for about 10 minutes before carving it.  This is a good time to let the other diners come in and regale you with accolade for having produced a magnificent, proud-looking bird. Go YOU!! After the bird has rested, remove the beer can– carefully. It’s full of steaming hot liquid after all.  

This wood-smoked beer can chicken is tender and  juicy with a light, smoke-kissed flavor. The tongue tingling chipotle BBQ seasoning is zippy, but not overpowering. This will feed four to six people depending on appetites and any leftovers make excellent sandwiches.

serving on a platter with a carving fork and napkin.

More smoking recipes you might like:

  • Caribbean Jerk Smoked Pork
  • Applewood Smoked Bacon
  • Easy Brined Smoked BBQ Chicken
  • Kansas City Style Smoked Spareribs
  • Smoked Artichokes with Lemon Garlic Aioli

 

carving the bbq beer can chicken and serving on a platter.

What to serve with smoked BBQ beer can chicken:

  • Barbecue Baked Beans
  • Southern Coleslaw
  • Bacon & Egg Potato Salad
  • Homemade French Fries
  • 3-Ingredient Drop Biscuits
  • Hatch Chile Skillet Cornbread

 

Serving with baked beans and beer.

 

 

Carved beer can chicken on a platter.
Print Pin
5 from 10 votes

Wood Smoked Beer Can Chicken with Chipotle BBQ Rub

One of our favorite ways to grill because it yields a tender, juicy, smoky bird -- every time! Fire up the grill for this easy to make recipe.
Course Main Course
Cuisine American
Keyword #grill, beer, chicken
Prep Time 30 minutes
Cook Time 1 hour 15 minutes
Total Time 1 hour 45 minutes
Servings 4
Calories 436kcal

Ingredients

  • 1 whole chicken about 3.5 - 4 pounds - larger chickens (5-6 pounds) will need a larger beer can and longer cooking time.
  • 1 12 ounce can beer
  • 1/2 cup Smoky Chipotle Seasoning and Dry Rub recipe on this site

special equipment

  • cherry or hickory wood chips or wood pellets for a pellet smoker.
  • smoker box

Instructions

  • Soak the wood chips for an hour in a bowl or wood chip soaker with 1/2 can beer and 1 cup water.

SMOKING SET UP:

  • Set up your smoker according to the manufacturer's instructions. Heat the smoker to about 350° to 375°. Add the soaked wood chips directly to charcoal or use your favorite wood pellets for a pellet smoker. If you don't have a smoker, you can also make this on a gas grill. See below for method.

TO SMOKE ON A CHARCOAL GRILL

  • Set up the grill for indirect heat, by lighting a mound of charcoal in a chimney starter, then separating the charcoal embers to opposite sides of the grill.

FOR WOOD CHIPS ON CHARCOAL GRILL

  • Add the soaked wood chips directly to the burning embers on either side of the grill. Place the grill rack over the charcoal. When the chips start to smoke, add the chicken to the center of the grill, so that it's not sitting directly over the heat source.

TO SMOKE ON A GAS GRILL:

  • We will be using an indirect cooking method for the chicken, which means if you're using a gas grill, only one of the burners will be on and the others will not. So that one half of the grill is on (and smoking after you add the wood chips) and the other side isn't lit.

FOR THE WOOD CHIPS ON GAS GRILL:

  • When wood chips have finished soaking, remove them from the soaking liquid and transfer to a smoker box. (If you don't have a smoker box, make a pouch out of heavy duty aluminum foil. Place the chips in the pouch and seal it, then use a sharp knife to poke holes all of the pouch.) Set the smoker box/pouch directly over the burner that is your heat source. Turn on the grill to a medium high heat (about 350°.) and cover with the lid. It will be ready to start cooking when it starts to emit white smoke. Set the chicken on the grill opposite the heat source.

FOR THE BEER CAN CHICKEN

  • While the grill is heating, remove the giblet package from the interior of the bird. Use paper towels to dry the inside cavity and outside of the chicken. Place it on a rimmed sheet pan.
  • Sprinkle the inside and outside of the chicken with about 6 tablespoons of the chipotle dry rub and massage it into the flesh with your fingers.
  • Use a church key to puncture several holes in the top of the half empty beer can. Add about 2 tablespoons of rub to the beer. Carefully insert the beer can into the cavity of the chicken and rest it upright. The beer can is the chicken stand.

SMOKE THE BEER CAN CHICKEN

  • Place the chicken on the grill opposite the smoker basket so that it's standing up and steady on the grill -- and won't fall over. Close the lid and cook for about an hour - or 1 hour and 15 minutes or when an internal thermometer registers 165 degrees. (I actually take it off a little before that because the chicken continues to cook when it's resting) Try not to open the grill too much in order to preserve the heat and smoke.

TO SERVE

  • When the chicken is done, carefully remove the beer can, tent the chicken with tin foil and let the bird rest for about 5-10 minutes. Carve the chicken and transfer to a platter. Serve.

Nutrition

Calories: 436kcal | Carbohydrates: 2g | Protein: 36g | Fat: 29g | Saturated Fat: 8g | Cholesterol: 143mg | Sodium: 137mg | Potassium: 379mg | Sugar: 1g | Vitamin A: 267IU | Vitamin C: 3mg | Calcium: 25mg | Iron: 2mg

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Chicken/Poultry// Entrees// Outdoor Cooking16 Comments

« Smoky Chipotle Seasoning & Dry Rub
Old Fashioned Southern Baked Beans »

Comments

  1. Ashley says

    July 31, 2020 at 12:43 PM

    Love this recipe!! My family enjoyed the leftovers the next day made into a smoked chicken salad!

    Reply
  2. Lisa Huff says

    July 31, 2020 at 12:13 PM

    Love that you add some seasoning to the beer! Why didn’t I think of that?! Genius!

    Reply
  3. Soniya says

    July 31, 2020 at 12:05 PM

    Oh my goodness !!This looks and sounds so delicious ? I have never made with with the beer can(scared) lol… Will definitely give it a try now that I have the best recipe.

    Reply
  4. Alison says

    July 31, 2020 at 11:46 AM

    This is such a cool idea! The chicken came out perfectly juicy!

    Reply
  5. Leslie says

    February 16, 2019 at 3:28 PM

    I have just about everything needed to make this amazing sounding recipe. I already have Stubb’s Sweet Heat, I actually have a gadget called a “beer can roaster” which is totally open at the top (so no need to make holes in a real beer can) and I’m lucky enough to have a Traeger smoker/grill. BUT I’d like to make my own chipotle butter. I’m thinking 1/2 c. melted butter with 1 tbsp. adobo sauce (from a can of chipotle peppers). Not knowing how intense the flavor of Stubb’s Chipotle Butter is, I’m having a hard time gauging just how much adobo sauce to add. Or should I skip the adobo sauce and just use a whole chipotle pepper and whiz in the food processor/blender? Thanks for any thought you can provide. One way or the other, I
    AM making this chicken! It sounds too delicious!!

    Reply
    • Lisa says

      February 16, 2019 at 5:45 PM

      I really like your idea of the melted butter and adobo sauce… I think I’d whiz the butter with adobo AND a whole chipotle pepper until smooth. Moderate with the honey and lime to taste. Chipotle has a real kick, but realistically, most will melt off the potato and end up in the bottom of your baking dish. Can I come for dinner?

      Reply
  6. Liz says

    July 27, 2017 at 3:37 PM

    My friends swear by beer can chicken but I think this chipotle version would take it to another (delicious) level!

    Reply
    • Lisa says

      July 27, 2017 at 3:57 PM

      We are huge beer can chicken fans here — once my husband had two on the grill at once. Totally decadent!

      Reply
  7. Katie | Healthy Seasonal Recipes says

    July 27, 2017 at 3:22 PM

    This meal looks like summertime grilling perfection to me! I gotta find some of that rub. I haven’t seen it before.

    Reply
  8. Lizzie says

    July 27, 2017 at 3:01 PM

    This looks amazing, and I love smoky flavour. The beer cans are such a clever idea!

    Reply
    • Lisa says

      July 27, 2017 at 3:56 PM

      Beer can chicken is a “thing” in our area!

      Reply
  9. Cindy Rodriguez says

    July 27, 2017 at 2:33 PM

    What a great use for beer cans! I love working with beer and I just recently posted an ice cream cake using it but nothing fun like this! Thanks for the tip

    Reply
    • Lisa says

      July 27, 2017 at 3:56 PM

      A “beer” ice cream cake? Send me that recipe!

      Reply
  10. Mindy Fewless says

    July 27, 2017 at 2:28 PM

    Oh my….my stomach is growling looking at this!

    Reply
  11. Katrina says

    November 4, 2015 at 7:37 AM

    If you and Scott are ever in the mood to make this again, but feel a whole chicken is too much for the 2 of you, James and I would be more than happy to help you finish off that bird 😉 This looks fantastic!

    Reply
    • Lisa says

      November 4, 2015 at 9:53 AM

      That’s incredibly thoughtful of you Katrina! You are truly selfless!

      Reply

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Lisa

Calling all cooks! You don’t have to be a gourmet chef to get a delicious, healthy meal on the table! At Garlic & Zest, I’ll show you how to make hundreds of seasonal, fresh recipes and indulgent comfort foods with easy step-by-step instructions and photos to help you master the dish.

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